attmapper/case/openscad/gopro_mounts.scad
2021-06-20 10:32:10 +02:00

520 lines
15 KiB
OpenSCAD

/* [Main] */
// First head kind ("example" show them all but is not printable)
gopro_primary="example"; // [example,triple,double]
// The other head kind (only for the triple or double primary kind)
gopro_secondary_what="triple"; // [double,triple,rod,clamp,none]
// If ever you rotate the seconday head you will probably need to enable support to print it
gopro_secondary_rotated=0; // [0:false,1:true]
// Optional axis-to-axis extension rod (hence, it cannot be less than 20.7)
gopro_ext_len=50;
// The wall thickness of the extension rod (2 to 6mm are good values)
gopro_ext_th=3;
/* [Rod and captive nut] */
// This tab is useful only if you have selected "rod" as the secondary head. The optional rod diameter (also the captive nut internal diameter)
gopro_captive_rod_id= 3.8;
// The angle the rod makes with the axis (0 is colinear, 90 is a right angle)
gopro_captive_rod_angle= 45; // [0:90]
// Optional captive nut thickness with freeplay (tightest would be 3.2)
gopro_rod_nut_th= 3.6;
// Optional captive nut diameter with freeplay (from corner to corner)
gopro_rod_nut_od= 8.05;
// How much is the protruding output of the rod on the rod attachment (can be zero), useful if you don't want a captive nut with still a tight coupling
gopro_captive_protruding_h= 0.5;
/* [Clamp/bar mount] */
// This tab is useful only if you have selected "clamp" as the secondary head. The optional (handle)bar diameter
gopro_bar_rod_d= 31;
// How thick is the ring around the bar
gopro_bar_th= 3.2;
// How big is the gap between the jaws
gopro_bar_gap= 2.4;
// The jaw screw diameter
gopro_bar_screw_d= 3;
// The diameter of the head of the screw
gopro_bar_screw_head_d= 6.2;
// The diameter of the nut of the screw from corner to corner (can be zero)
gopro_bar_screw_nut_d= 6.01;
// How thick are the shoulders on which to bolt (each side)
gopro_bar_screw_shoulder_th=4.5;
// Whether to reverse the bolt orientation (from which side you will screw the bolt, defaut is from the joint)
gopro_bar_screw_reversed=false; // [true,false]
/* [Hidden] */
// The gopro connector itself (you most probably do not want to change this but for the first two)
// The locking nut on the gopro mount triple arm mount (keep it tight)
gopro_nut_d= 9.2;
// How deep is this nut embossing (keep it small to avoid over-overhangs)
gopro_nut_h= 2;
// Hole diameter for the two-arm mount part
gopro_holed_two= 5;
// Hole diameter for the three-arm mount part
gopro_holed_three= 5.5;
// Thickness of the internal arm in the 3-arm mount part
gopro_connector_th3_middle= 3.1;
// Thickness of the side arms in the 3-arm mount part
gopro_connector_th3_side= 2.7;
// Thickness of the arms in the 2-arm mount part
gopro_connector_th2= 3.04;
// The gap in the 3-arm mount part for the two-arm
gopro_connector_gap= 3.1;
// How round are the 2 and 3-arm parts
gopro_connector_roundness= 1;
// How thick are the mount walls
gopro_wall_th= 3;
gopro_connector_wall_tol=0.5+0;
gopro_tol=0.04+0;
// Can be queried from the outside
gopro_connector_z= 2*gopro_connector_th3_side+gopro_connector_th3_middle+2*gopro_connector_gap;
gopro_connector_x= gopro_connector_z;
gopro_connector_y= gopro_connector_z/2+gopro_wall_th;
///////////////////////////////////////////////////////////////////////
//
// GoPro Hero mount and joint (gopro_mounts_mooncactus.scad) - Rev 1.03
//
///////////////////////////////////////////////////////////////////////
//
// CC-BY-NC 2013 jeremie.francois@gmail.com
// http://www.thingiverse.com/thing:62800
// http://betterprinter.blogspot.com
//
// It slices neatly on an ultimaker with the following parameters
//
// 0.1 mm layers (for better look & more compact FDM) -- 0.15 is still OK (and faster)
// 0.8 mm walls (loops->infill->perimeters)
// 0.8 mm bottom/top
// 100% fill (probably safer, though 30% is quite OK)
//
// Rev 1.01: fixed printing angle vs captive nut slot, added a slight freeplay
// Rev 1.02: added handle/bar mount and rounded the angles of the rod mount
// Rec 1.03: examples and first release (20130317-1234)
/* ****************************************************************
HOW TO USE IN YOUR OWN DESIGNS
use <gopro_mounts_mooncactus.scad>
// Create a "triple" gopro connector
gopro_connector("triple");
// Create a "triple" gopro connector without the locking nut shape
translate([30,0,0])
gopro_connector("triple", withnut=false);
// Create a "double" gopro connector
translate([60,0,0])
gopro_connector("double");
// Add a bar mount/clamp to one of the connector
translate([90,0,0])
gopro_bar_clamp(
rod_d= 31, // rod diameter
th= 3.2, // main thickness
gap= 2.4, // space between the clamps
screw_d= 3, // screw diameter
screw_head_d= 6.2, // screw head diameter
screw_nut_d= 6.01, // nut diameter from corner to corner
screw_shoulder_th=4.5, // thickness of the shoulder on which the nut clamps
screw_reversed=false // true to mirror the orientation of the clamp bolts
);
// Extends a connector with a mount for a rod and an optional embedded nut
translate([120,0,0])
gopro_rod_connect(
rod_id=3.8, // rod diameter
angle=80, // rod angle (0 is straight, 90 is a right turn)
nut_th=3.2, // embedded nut thickness (can be zero to disable the embedded nut)
nut_od=7.9 // nut diameter from corner to corner
);
// How to build a linear extruded bar extender
translate([0,65,0])
{
gopro_connector("double");
gopro_extended(len=50, th=3)
scale([1,-1,1])
gopro_connector("triple");
}
// The following dimensions are useful to attach the mount to your design:
gopro_connector_z= 14.7;
gopro_connector_x= 14.7;
gopro_connector_y= 10.35;
// Finally, note that the arm are designed in a way which is not the best orientation to print: you would better rotate them with, eg. rotate([0,90,0])
**************************************************************** */
// To generate the sample set in bash, just copy/paste the following in a terminal:
/*
for kind in double triple; do
for angle in 30 80; do
through=true
[[ $angle == 0 ]] && through=false
openscad -D print_it=true -D gopro_primary="\"$kind\"" -D gopro_captive_rod_angle=$angle -o gmb_${kind}_${angle}.stl gopro_mount_bit.scad
done
openscad -D print_it=true -D gopro_primary="\"$kind\"" -D gopro_rod_nut_th=0 -o gmb_${kind}_simple.stl gopro_mount_bit.scad
done
*/
//
// ================ Full (colored) example (for openscad & command line)
//
gopro_ext_len_real= (gopro_ext_len > 2*gopro_connector_y ? gopro_ext_len : 0);
if(gopro_primary=="example")
{
gopro_connector("triple", withnut=true);
color([1,0.2,0.2])
gopro_bar_clamp(
rod_d= gopro_bar_rod_d, th=gopro_bar_th, gap=gopro_bar_gap,
screw_d= gopro_bar_screw_d, screw_head_d= gopro_bar_screw_head_d, screw_nut_d= gopro_bar_screw_nut_d, screw_shoulder_th= gopro_bar_screw_shoulder_th,
screw_reversed= gopro_bar_screw_reversed );
rotate([0,180,130]) color([0.2,0.2,1])
gopro_connector("double");
rotate([0,180,130]) color([0,0.8,0])
gopro_rod_connect(nut_th=gopro_rod_nut_th, nut_od=gopro_rod_nut_od, rod_id=gopro_captive_rod_id, angle=gopro_captive_rod_angle);
translate([-35,-10,0]) color([0.6,0.6,0.6])
rotate([0,0,10])
{
gopro_connector("double");
gopro_extended(len=gopro_ext_len, th=gopro_ext_th)
{
scale([1,-1,1]) gopro_connector("triple");
// or (eg.)
// translate([0,-2*gopro_connector_y,0]) gopro_bar_clamp(rod_d= 20, th= 5, gap= 5, screw_d= 3, screw_head_d= 6.2, screw_nut_d= 6.01, screw_shoulder_th=4.5, screw_reversed=true);
}
}
}
else // useful blocks
{
//
// ================ Printable standalone blocks (for the customizer)
//
rotate([0,90,0])
{
if(gopro_primary=="triple")
gopro_connector("triple", withnut=true);
else
gopro_connector("double");
gopro_extended(len=gopro_ext_len_real, th=gopro_ext_th) {}
translate([0,gopro_ext_len_real>0 ? gopro_ext_len_real-gopro_connector_y*2 : 0,0])
{
rotate([0,gopro_secondary_rotated?-90:0,0])
if(gopro_secondary_what=="double" || gopro_secondary_what=="triple")
{
translate([0,gopro_connector_y*2,0])
scale([1,-1,1])
if(gopro_secondary_what=="triple")
gopro_connector("triple", withnut=true);
else if(gopro_secondary_what=="double")
gopro_connector("double");
}
else if(gopro_secondary_what=="rod" && gopro_captive_rod_id>0) // Optional captive nut
{
gopro_rod_connect(nut_th=gopro_rod_nut_th, nut_od=gopro_rod_nut_od, rod_id=gopro_captive_rod_id, angle=gopro_captive_rod_angle);
}
else if(gopro_secondary_what=="clamp" && gopro_bar_rod_d>0) // Optional bar mount (can't be both!)
{
rotate([0,90,0])
gopro_bar_clamp(
rod_d= gopro_bar_rod_d,
th= gopro_bar_th,
gap= gopro_bar_gap,
screw_d= gopro_bar_screw_d,
screw_head_d= gopro_bar_screw_head_d,
screw_nut_d= gopro_bar_screw_nut_d,
screw_shoulder_th= gopro_bar_screw_shoulder_th,
screw_reversed= gopro_bar_screw_reversed
);
}
}
}
}
//
// ============================= GOPRO CONNECTOR =============================
//
module gopro_torus(r,rnd)
{
translate([0,0,rnd/2])
rotate_extrude(convexity= 10)
translate([r-rnd/2, 0, 0])
circle(r= rnd/2, $fs=0.2);
}
module gopro_rcyl(r,h, centered, rnd=1)
{
translate([0,0,center ? -h/2 : 0])
hull() {
translate([0,0,0]) gopro_torus(r=r, rnd=rnd);
translate([0,0,h-rnd]) gopro_torus(r=r, rnd=rnd);
}
}
module gopro_connector(version="double", withnut=true, captive_nut_th=0, captive_nut_od=0, captive_rod_id=0, captive_nut_angle=0)
{
module gopro_profile(th)
{
hull()
{
gopro_torus(r=gopro_connector_z/2, rnd=gopro_connector_roundness);
translate([0,0,th-gopro_connector_roundness])
gopro_torus(r=gopro_connector_z/2, rnd=gopro_connector_roundness);
translate([-gopro_connector_z/2,gopro_connector_z/2,0])
cube([gopro_connector_z,gopro_wall_th,th]);
}
}
difference()
{
union()
{
if(version=="double")
{
for(mz=[-1:2:+1]) scale([1,1,mz])
translate([0,0,gopro_connector_th3_middle/2 + (gopro_connector_gap-gopro_connector_th2)/2]) gopro_profile(gopro_connector_th2);
}
if(version=="triple")
{
translate([0,0,-gopro_connector_th3_middle/2]) gopro_profile(gopro_connector_th3_middle);
for(mz=[-1:2:+1]) scale([1,1,mz])
translate([0,0,gopro_connector_th3_middle/2 + gopro_connector_gap]) gopro_profile(gopro_connector_th3_side);
}
// add the common wall
translate([0,gopro_connector_z/2+gopro_wall_th/2+gopro_connector_wall_tol,0])
cube([gopro_connector_z,gopro_wall_th,gopro_connector_z], center=true);
// add the optional nut emboss
if(version=="triple" && withnut)
{
translate([0,0,gopro_connector_z/2-gopro_tol])
difference()
{
cylinder(r1=gopro_connector_z/2-gopro_connector_roundness/2, r2=11.5/2, h=gopro_nut_h+gopro_tol);
cylinder(r=gopro_nut_d/2, h=gopro_connector_z/2+3.5+gopro_tol, $fn=6);
}
}
}
// remove the axis
translate([0,0,-gopro_tol])
cylinder(r=(version=="double" ? gopro_holed_two : gopro_holed_three)/2, h=gopro_connector_z+4*gopro_tol, center=true, $fs=1);
}
}
//
// ============================= CAPTIVE NUT/ROD =============================
//
module gopro_rod_connect(nut_od, rod_id, nut_th, angle=0)
{
if( (nut_th>0 && nut_od>0) || rod_id>0 )
translate([0,gopro_connector_z,0])
{
difference()
{
// Main body mass
difference()
{
hull()
{
translate([0,-gopro_connector_z/2+gopro_wall_th,0]) // attachment
cube([gopro_connector_z,gopro_tol,gopro_connector_z], center=true);
// main cylinder
translate([gopro_connector_z/8,gopro_connector_z/4,0]) scale([0.75,0.5,1]) // optional
gopro_rcyl(r=gopro_connector_z/2, h=gopro_connector_z, center=true, rnd=3);
// nozzle
rotate([0,0,angle])
translate([0,gopro_connector_z/2-gopro_tol,0])
rotate([-90,0,0])
{
hull()
{
translate([0,0,-1.5]) gopro_torus(r=gopro_connector_z/2, rnd=1.5);
translate([0,0,gopro_captive_protruding_h-1])
gopro_torus(r=nut_od/2, rnd=1);
}
}
}
// Captive nut slot
if(nut_th>0 && nut_od>0)
{
translate([0,0,0])
rotate([0,(angle<18)?180:0,angle]) // easier print only for small angles
hull()
{
rotate([-90,0,0]) cylinder(r=nut_od/2, h=nut_th+2*gopro_tol, $fn=6, center=true);
translate([gopro_connector_z,0,0])
rotate([-90,0,0]) cylinder(r=nut_od/2, h=nut_th+2*gopro_tol, $fn=6, center=true);
}
}
}
// Carve the rod void
if(rod_id>0)
{
rotate([0,0,angle])
{
if(angle>=80 || angle<=-80)
rotate([-90,30,0])
cylinder(r=rod_id/2, h=gopro_connector_z+2*gopro_captive_protruding_h+2*gopro_tol, $fs=0.2, center=true);
else
translate([0,gopro_wall_th+gopro_tol*2-nut_th/2,0])
rotate([-90,30,0])
cylinder(r=rod_id/2, h=gopro_connector_z/2+gopro_captive_protruding_h+gopro_tol, $fs=0.2);
}
}
}
}
}
//
// ============================= BAR CLAMP =============================
//
module gopro_bar_clamp(
rod_d= 31,
th= 3.2,
gap= 2.4,
screw_d= 3,
screw_head_d= 6.2,
screw_nut_d= 6.01,
screw_shoulder_th=4.5,
screw_reversed=1
)
{
module clamp_profile(r)
{
scale([r,r,1])
translate([0,rod_d/2,0])
cylinder(r=rod_d/2 + th,h=gopro_tol);
}
screw_x= rod_d/2+screw_head_d/2;
translate([0,gopro_connector_z,0])
difference()
{
hull()
{
translate([0,-gopro_connector_z/2+gopro_wall_th,0]) // attachment
cube([gopro_connector_z,gopro_tol,gopro_connector_z], center=true);
clamp_profile(1);
for(m=[-1:2:+1]) scale([1,1,m])
translate([0,0,-gopro_connector_z/2])
clamp_profile((rod_d-0.8)/rod_d);
// Shoulder screw support
for(m=[-1:2:+1]) scale([m,1,1])
{
translate([screw_x,rod_d/2,gopro_tol/2])
rotate([90,0,0])
translate([0,0,-(gap+th*2)/2])
cylinder(r=screw_head_d/2+0.78,h=gap+th*2);
}
}
translate([0,rod_d/2,0])
{
// Main hole and gap
translate([0,0,-gopro_tol-gopro_connector_z/2])
cylinder(r=rod_d/2,h=gopro_connector_z+2*gopro_tol, $fs=1); // inner
// Gap
cube([screw_x*2 + screw_head_d*2, gap, gopro_connector_z+2*gopro_tol+1],center=true);
// Screws
for(mx=[-1:2:+1]) scale([mx,1,1])
{
translate([screw_x,0,0]) rotate([90,0,0])
{
translate([0,0,-rod_d/2-screw_shoulder_th]) cylinder(r=screw_d/2,h=rod_d+2*screw_shoulder_th,$fs=0.5); // screw axis
if(screw_head_d>0)
scale([1,1,screw_reversed?-1:1])
translate([0,0,gap/2+screw_shoulder_th])
cylinder(
r1=screw_head_d/2,
r2=1.5*screw_head_d/2,
h=rod_d/2,$fs=0.5); // screw head
if(screw_nut_d>0)
scale([1,1,screw_reversed?1:-1])
translate([0,0,gap/2+screw_shoulder_th])
rotate([0,0,30])
cylinder(
r1=screw_nut_d/2,
r2=1.5*screw_nut_d/2,
h=rod_d/2,$fn=6); // screw nut
}
}
}
}
}
module gopro_extended(len, th=3)
{
linlen= len - 2*gopro_connector_y;
if(linlen>0)
{
translate([0,gopro_connector_y,0])
{
rotate([90,0,0])
translate([0,0,-linlen/2])
linear_extrude(height = linlen, center = true, convexity = 10)
{
for(r=[45:90:360]) rotate([0,0,r])
hull()
{
// corners
translate([sqrt(2)*(gopro_connector_x/2-th/2),0,0])
{
intersection()
{
rotate([0,0,45]) square([th,th],center=true);
circle(r=1.2*th/2,$fs=0.5);
}
}
circle(r=th/2);
}
// Internal roundness
difference()
{
square([th*2,th*2],center=true);
for(r=[0:90:360]) rotate([0,0,r])
translate([0,th*sqrt(2)]) circle(r=th/2,$fs=0.5);
}
}
translate([0,linlen+gopro_connector_y,0])
child(0);
}
}
}